涂裝流水線的日常操作要注意什么?
Start and stop
傳送帶應(yīng)空載啟動,停止時應(yīng)盡可能空載。 在負(fù)載下啟動不僅會增加設(shè)備的應(yīng)變,而且經(jīng)常會直接導(dǎo)致破裂。 在某些特殊情況下,如果必須在負(fù)載下停止安全帶線或提升機(jī),則必須使用止回器以防止反向運(yùn)動和最終積聚物料。
The conveyor belt shall be started with no load and stopped with no load as far as possible. Starting under load will not only increase the strain of equipment, but also directly lead to rupture. In some special cases, if it is necessary to stop the belt line or hoist under load, a check must be used to prevent reverse movement and eventual accumulation of material.
檢查與潤滑
Inspection and lubrication
為了便于檢查和潤滑工作,有必要在生產(chǎn)線周圍設(shè)置通道,平臺和欄桿,踏板或永久性梯子以方便行駛。 寬敞的上部空間,便利的檢查孔,充足的光線,干燥的坑洞和隧道是易于檢查和潤滑工作的物質(zhì)條件。
In order to facilitate inspection and lubrication work, it is necessary to set channels, platforms and railings, pedals or permanent ladders around the production line to facilitate driving. Spacious upper space, convenient inspection holes, sufficient light, dry holes and tunnels are the material conditions for easy inspection and lubrication.
為了能夠定期進(jìn)行徹底的檢查和潤滑,還制定了潤滑和檢查工作計劃。 內(nèi)容要求首先是確定一套正確的程序,其次,為了成功執(zhí)行這些程序,必須指定一個明確的崗位責(zé)任制。 通常,準(zhǔn)備主要零件的潤滑和保養(yǎng)表。 在指定時間內(nèi)完成指定任務(wù)后,此圖表由負(fù)責(zé)人簽名。
In order to be able to carry out regular thorough inspection and lubrication, lubrication and inspection work plan has also been developed. The content requirement is firstly to determine a set of correct procedures. Secondly, in order to successfully implement these procedures, a clear post responsibility system must be specified. Usually, prepare lubrication and maintenance sheet for main parts. After completing the specified task within the specified time, the chart is signed by the person in charge.
大塊的大小
The size of the block
傳送帶上裝載的最大物料尺寸必須保持在設(shè)計范圍內(nèi),并且必須嚴(yán)格執(zhí)行。
The maximum material size loaded on the conveyor belt must be kept within the design range and must be strictly enforced.
防止超載
Prevent overloading
進(jìn)入設(shè)備的貨物流的速度必須始終調(diào)節(jié)到其能量允許范圍內(nèi)。 如果不可避免的是有時裝載量過多,則應(yīng)設(shè)置適當(dāng)大小的漏斗,并使用合適的進(jìn)料器排出物料。 必須避免材料溢出,特別是那些容易損壞傳送帶傳動部分的材料。 這是因?yàn)檫@些散落的物體很容易掩蓋或堵塞傳動部件的運(yùn)動部件,從而導(dǎo)致機(jī)械故障或損壞。
The speed of the cargo flow into the equipment must always be adjusted to the allowable range of its energy. If it is unavoidable that the loading capacity is too much sometimes, a funnel of appropriate size should be set and a suitable feeder should be used to discharge the material. Material spillage must be avoided, especially those that are likely to damage the belt drive. This is because these scattered objects are easy to cover up or block the moving parts of transmission parts, resulting in mechanical failure or damage.
季節(jié)性作業(yè)
Seasonal operation
如果該操作是季節(jié)性的(也就是說,它將長時間閑置),則在不使用該設(shè)備時,必須對其進(jìn)行拆解,清潔,潤滑和存儲。 如果拆卸不容易,則必須在短時間內(nèi)定期對閑置設(shè)備進(jìn)行操作,以使其工作部件始終保持靈活狀態(tài)。
If the operation is seasonal (that is, it will be idle for a long time), the equipment must be disassembled, cleaned, lubricated and stored when not in use. If the disassembly is not easy, the idle equipment must be operated regularly in a short period of time to keep its working parts flexible.
過載保護(hù)
overload protection
盡管您已經(jīng)非常小心,但是可能會發(fā)生意料之外或意外的阻塞。 在這種情況下,鏈?zhǔn)絺魉蛶Щ蛘麄€機(jī)器可能會達(dá)到斷裂負(fù)荷。 合適的方法是在輸送線上安裝過載保護(hù)器。 必須定期檢查該保護(hù)裝置(最好每月檢查一次),并且其作用必須有效。
Although you have been very careful, unexpected or unexpected blocking may occur. In this case, the chain conveyor or the whole machine may reach the breaking load. The appropriate method is to install overload protector on the conveyor line. The protection must be checked regularly (preferably monthly) and its function must be effective.
首先,檢查電氣,氣動和液壓回路連接。 如果以上三個步驟均未發(fā)現(xiàn)問題,則檢查所有電路。 檢查電路中的導(dǎo)線是否短路,特別是如果導(dǎo)線槽中的導(dǎo)線由于拉扯而被導(dǎo)線槽切斷。 檢查氣管是否有折痕。 檢查液壓油管是否堵塞。 如果氣管嚴(yán)重折痕,請立即更換。 應(yīng)更換液壓油管。
First, check the electrical, pneumatic and hydraulic circuit connections. If no problem is found in the above three steps, check all circuits. Check whether the wires in the circuit are short circuited, especially if the wires in the wire slot are cut by the wire slot due to pulling. Check the air pipe for creases. Check whether the hydraulic oil pipe is blocked. If the air pipe is seriously creased, replace it immediately. The hydraulic oil pipe should be replaced.
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